Benzene is one of the best-studied carcinogens. Long-term exposure is linked to leukaemia and other blood cancers. It occurs naturally in the environment at trace levels, and it's also produced industrially. The question with sodium benzoate is whether it can produce meaningful amounts of benzene inside the foods and drinks you consume.
The answer is: yes, under certain conditions.
When sodium benzoate and ascorbic acid (vitamin C, E300) are present together in an acidic solution, a chemical reaction can occur that strips a carbon dioxide molecule from the benzoate ion, leaving behind benzene. The reaction is catalysed by transition metals like iron and copper, and it accelerates with heat and light exposure.
The reaction pathway is well understood. A hydroxyl radical, formed when ascorbic acid reduces metal ions in the presence of oxygen, attacks the benzoate ion. The result is benzene.
In 2005 and 2006, the FDA tested over 100 beverages in the US market that contained both ascorbic acid and benzoate salts. Of those tested, five products exceeded 5 parts per billion (ppb) — the EPA's maximum contaminant level for benzene in drinking water. The concentrations in affected products ranged from 5 ppb to 79 ppb, with most of the elevated readings in fruit-flavoured drinks and squashes.
The FDA worked with manufacturers to reformulate those products, and follow-up testing found most had been brought below the 5 ppb threshold. But the agency acknowledged that low-level benzene exposure from these beverages represents a potential risk that warrants ongoing attention.
"Although the low levels of benzene found in soft drinks don't present a safety concern, FDA will continue to monitor the situation." — FDA Q&A on Benzene in Beverages
Storage matters too. Studies have shown that benzene levels rise when drinks are stored in warm environments or exposed to direct light. A bottle of juice sitting in a hot car, or a clear glass bottle of lemonade left in sunlight, will accumulate more benzene than the same product stored cool and dark.